Cut Costs And Increase Efficiency With Basic Energy Efficiency And
Maintenance Module For Improved Productivity
Brief introduction for our IoT to Feed mill
The Internet of thing system is currently mainly used for refined
management and equipment maintenance of feed plants and breeding
plants. The system is to connect data directly from the feed host
equipment to the Internet through sensors. After fully automatic
interconnection processing, users can see data reports, chart
analysis, etc. from mobile phones, computers, display screens,
etc., thus improving efficiency and reducing costs.
ØThe data is accurate and forms various reports automatically,
which can be used without employee input.
Advantages of the Internet of Things system
l Improve equipment efficiency. For the feed factory with the current
traditional management mode, the IoT system can effectively avoid
overload, underload and no-load.
l Reduce power consumption. Visualize the distribution of flat,
valley and peak power consumption, which can optimize the startup
period to the maximum extent.
l Ø Guarantee quality.
l Ø Avoid unexpected shutdown and prolong the service life of the
equipment.
Functions of the Internet of Things system:
1) Generate 24-hour curve of each host:
Users can see the real-time status of each host, such as startup,
shutdown, overload, underload, and no-load, to improve the
equipment efficiency and reduce energy consumption in all aspects;
The collaboration time of each post is visualized, such as the
switching time of the central control crushing variety, the
switching time of the batching variety, the switching time of the
granulating variety, and so on. In order to improve management
efficiency, sufficient data has been improved.
2) Energy consumption analysis
Users can see the peak-valley distribution diagram of the power
consumption of the day, the peak-valley distribution diagram of the
cumulative energy consumption of the month, and the power
consumption statistics of a single shift.
3) Early warning function
This function includes early warning of equipment operation
voltage, whether the motor has turn-to-turn open circuit, no-load
timeout, high bearing temperature and so on... The alarm is set on
the site, and will enter the system report if it is not handled in
time.
4) Startup rate statistics
Users can see the power-on time chart of the day, the power-on rate
and the idle rate of the month; Provide important data on whether
each company needs technical transformation.
5) Main machine maintenance
The preventive equipment maintenance of the system can avoid fire
fighting equipment maintenance, which will cause various losses and
then maintain the equipment. This module includes daily inspection
of the machine; Regular inspection; Feedback problems and other
functions.
6) Capacity statistics
The Internet of Things can automatically count the output. Each
equipment also has a production registration window, which is then
associated with power consumption and startup time to automatically
generate tons of power consumption, hourly production, etc.
7) Historical data storage
Each data can be stored for many years for easy viewing.
8) Visualization
The system includes TV app, mobile app and computer web page.
Visualization makes each post more convenient and efficient.
9) Report module
Daily report, monthly report and annual report containing all data.
All data reports can be viewed in the system and downloaded in
excel.
10) Post efficiency analysis
Compare and analyze the data with job matching.
11) Account module
Account management, authority management, etc.
